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Stress-induced voiding of 1.2 micrometers wide metal 1 lines is quantified for two different interlevel dielectric schemes. The first involves a multi-step sequence of PETEOS depositions and etchbacks. The second is a PETEOS/siloxane spin-on-glass/PETEOS sandwich. Metal 1 consists of 4500 angstroms of Al (0.75% Si, 0.5% Cu) over 600 angstroms of Ti/TiN. Separate experiments show the stresses in the PETEOS and SOG films are compressive and tensile, respectively. After 2000 hr. at 175 degree(s)C, metal 1 lines covered by the spin-on- glass sandwich dielectric exhibit considerably fewer voids that penetrate <EQ 30% of linewidth and a comparably low density of voids that penetrate 30 - 50% of linewidth. No voids > 50% of linewidth are observed with either dielectric scheme. This result indicates that the spin-on glass is able to reduce the net voiding stresses in the aluminum.
H. Z. Chew,C. A. Fieber,P. Kelley,Thiet T. Lai, andVivian Ryan
"Impact of interlevel dielectric materials on stress-induced voiding of metal 1", Proc. SPIE 1805, Submicrometer Metallization: Challenges, Opportunities, and Limitations, (21 May 1993); https://doi.org/10.1117/12.145470
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H. Z. Chew, C. A. Fieber, P. Kelley, Thiet T. Lai, Vivian Ryan, "Impact of interlevel dielectric materials on stress-induced voiding of metal 1," Proc. SPIE 1805, Submicrometer Metallization: Challenges, Opportunities, and Limitations, (21 May 1993); https://doi.org/10.1117/12.145470