Detailed analysis of an optimized FPP-based 3D imaging system

Dat Tran; Anh Thai; Kiet Duong; Thanh Nguyen; Georges Nehmetallah

doi:10.1117/12.2220265

19 May 2016 Detailed analysis of an optimized FPP-based 3D imaging system

Dat Tran, Anh Thai, Kiet Duong, Thanh Nguyen, Georges Nehmetallah

Proceedings Volume 9868, Dimensional Optical Metrology and Inspection for Practical Applications V; 986802 (2016) https://doi.org/10.1117/12.2220265
Event: SPIE Commercial + Scientific Sensing and Imaging, 2016, Baltimore, MD, United States

Abstract

In this paper, we present detail analysis and a step-by-step implementation of an optimized fringe projection profilometry (FPP) based 3D shape measurement system. First, we propose a multi-frequency and multi-phase shifting sinusoidal fringe pattern reconstruction approach to increase accuracy and sensitivity of the system. Second, phase error compensation caused by the nonlinear transfer function of the projector and camera is performed through polynomial approximation. Third, phase unwrapping is performed using spatial and temporal techniques and the tradeoff between processing speed and high accuracy is discussed in details. Fourth, generalized camera and system calibration are developed for phase to real world coordinate transformation. The calibration coefficients are estimated accurately using a reference plane and several gauge blocks with precisely known heights and by employing a nonlinear least square fitting method. Fifth, a texture will be attached to the height profile by registering a 2D real photo to the 3D height map. The last step is to perform 3D image fusion and registration using an iterative closest point (ICP) algorithm for a full field of view reconstruction. The system is experimentally constructed using compact, portable, and low cost off-the-shelf components. A MATLAB® based GUI is developed to control and synchronize the whole system.

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Dat Tran, Anh Thai, Kiet Duong, Thanh Nguyen, and Georges Nehmetallah "Detailed analysis of an optimized FPP-based 3D imaging system", Proc. SPIE 9868, Dimensional Optical Metrology and Inspection for Practical Applications V, 986802 (19 May 2016); https://doi.org/10.1117/12.2220265

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KEYWORDS

Cameras

Fringe analysis

Calibration

3D image processing

Imaging systems

Projection systems

3D image reconstruction

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