This paper presents the results of investigations related to interconnection of mid power LEDs on flexible substrates. Soldering of LED packages involves a thermal stress during soldering which has a possible negative impact on led string reliability, more present if lead-free soldering is used. By using a printed conductive paste for device attachment, the thermal stress is considerably reduced. Adhesive bonding as an alternative to soldering can be applied to low cost substrates as polyethylene terephthalate (PET). We present, based on infrared camera measurements the limits of power levels that can be applied for different flexible circuits, taking as reference LED structures on polyimide (PI) substrate and on glass epoxy (FR4). The thermal considerable thermal dissipation of the LEDs during operation and the specific attachment to foil with lower thermal conductivity will rise problems on the thermal design. |
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Light emitting diodes
Printing
Copper
Adhesives
LED lighting
Flexible circuits
Infrared cameras