Turbine engine components are continuously being improved and updated to meet flight safety and durability requirements. This leads to having engine manufacturers try to fulfill their commitments in securing products that offer superior operational security and strength. Most of their concerns or interest lies in the developments of the rotating components such as the rotor disk. These components typically undergo severe operating conditions and are subject to high centrifugal loadings which expose them to various failure mechanisms [1, 2]. Therefore, to alleviate these design issues, health monitoring, experimental testing and analytical validations are a must. As a result, simulation tests studies are conducted to emulate faults in a rotating disk using a highly specialized machinery fault simulator (MFS) with capabilities to replicate problems with balancing, alignments, and bearing defects. Consequently, this paper is focused on demonstrating the applicability of having such technical innovation to help assess the health of a turbine engine like rotating components employing a rotor dynamics approach. This study takes the fault vibration readings at multiple motor speeds and discusses how they can be related to real faults in other machines such as engines and transmissions. Data obtained from these tests related to investigating rotor vibration response under imbalance and shaft misalignments conditions based on frequency and amplitude measurements are presented.
Engine technology advancements is a continuous prospects that manufacturers strive to maintain and improve to ensure better reliability, fuel efficiency and optimum operational capabilities. Primary performance parameters such as altitude and Mach number define the operational set points for the engine. The main aim of these efforts is to introduce the production of adequate thrust output to allow safe and stable maneuver of operation. Improving the efficiency and minimizing the operation cost via fuel savings is a key factor for a successful turbofan engine. The current study is to take on analyzing the performance of a high bypass ratio turbofan with the use of Akira DGEN 380 engine simulator [1-2]. This engine simulator is a key part of the laboratory within the college of Aeronautics and Engineering at Kent State University, Ohio and is essential in understanding the thermodynamic and aerodynamics properties of engine components. Moreover, the purpose of this project is to examine changes in engine performance under failure of components that impact the operation of the aircraft. This is done by simulating the aircrafts flight path and recording the engine key operating parameters throughout the flight. We are able to deduce the change in performance when we compare these simulations to a normal flight. Conditions such as specified components unexpected failures under a quantified flight path are being investigated to assess the performance of the engine under such operational circumstances. The typical flight duration for a private light jet is about two hours, and this simulation includes modeling a trip from Cleveland, OH to Washington D.C. During this flight, the maximum cruise altitude of twenty-three thousand feet traveling at about two hundred and fifty miles per hour is reached. The operational evaluation of the engine was assessed during this flight path and results pertaining to failure diagnosis based on the engine response obtained from the virtual test bench are presented and discussed.
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