A newly developed Nonlinear Ultrasonic (NLU) technique called sideband peak count-index (or SPC-I) measures the degree of nonlinearity in materials by counting the sideband peaks above a moving threshold line – larger the SPC-I value, higher is the material nonlinearity. In various published papers, the SPC-I technique has shown its effectiveness in Structural Health Monitoring (SHM) applications. However, the effects of different types of nonlinear phenomenon on the sideband peak generation is yet to be investigated in depth. This work addresses this knowledge gap and investigates the effects of different types of nonlinearity on the SPC-I technique. Three types of nonlinearities (material nonlinearity, structural nonlinearity and contact nonlinearity) are investigated separately through numerical modeling. Numerical modeling results show that the sideband peak values do not increase proportional to the input signal strength thus indicating nonlinear response, and different types of nonlinearities affect the SPC-I measurements differently. For the experimental verification a composite plate with impact-induced damage is considered for investigating the material nonlinearity and structural nonlinearity while a linear elastic aluminum plate is used to examine the contact nonlinearity between the transducers and the plate. The trends observed in the experimental observations matched the numerical model predictions. Monitoring damage growth in topographical structures – formed by inserting different materials in a matrix material is also investigated. In addition to the SPC-I technique an emerging acoustic parameter – “geometric phase change” based on the topological acoustics is also adopted for sensing damage growth in the topographical structures. The performance of SPC-I and topological acoustic sensing techniques as well as the Spectral Amplitude Difference (SAD) parameter for sensing the damage growth in topographical structures are compared and discussed.
A new acoustic source localization (ASL) method that uses the Non-Linear Ultrasonic (NLU) Sideband Peak Count-Index (SPC-I) technique is presented. This method takes advantage of the robustness of the SPC-I technique to predict the location of an acoustic source in an orthotropic composite plate. The proposed method does not require the signal attenuation or time-of-arrival information at the sensors, that other ASL methods need. Since the signal attenuation information is unreliable because different sensors can have different sensitivities due to variations in attachment conditions, a desirable technique should avoid any dependence on the attenuation information. Additionally, no knowledge of the composite plate material mechanical properties is required in this proposed method. This new approach is performed by placing a number of sensors on the composite plate and recording the signals that are generated by the acoustic source. The recorded signals are then processed to obtain the SPC-I value for each sensor. The SPC-I values for each sensor are then used to run through an algorithm that attempts to predict the location of the acoustic source. The composite plate is considered a non-linear material. Therefore, when the signal propagates a longer distance through the plate the recorded signal should show a higher SPC-I value. This phenomenon occurs mainly due to signal scattering and frequency modulation due to material nonlinearity. This phenomenon of increasing SPC-I with propagation distance can be taken advantage of to predict the location of an acoustic source by solely using the non-linear SPC-I parameter. A Carbon Fiber Reinforced (CFR) composite plate with the dimensions of (500 x 500 x1 mm) is used for the acoustic source localization in this manner. Experimental results show that by using this approach, the acoustic source can be predicted at various locations using different excitation signals with reasonable accuracy.
In steel construction, for both plate and tubular structures, welding is commonly used for joining two or more parts together. In welded joints, defects such as cracks, pores, and slag inclusion can be present from the beginning or generated while in service. Such defects are the weak spots that can lead to structural failures. Therefore, early detection of these defects in welded joints is important. One way of detecting these defects is using ultrasonic non-destructive testing (NDT) techniques. Guided acoustic wave-based techniques have been proven to be effective for damage detection and many studies have been tried out before for damage detection in tubes. Earlier attempts mostly focused on conventional linear ultrasonic techniques. In this research, a newly developed nonlinear ultrasonic technique, called Sideband Peak Count- Index (SPC-I) technique, is carried out. For this investigation, two steel tubes are welded together and four point bending test is conducted under fatigue loading. The welded joint is continuously inspected in real time using strain gages and Lead Zirconate Titanate (PZT) transducers which is used to generate and receive the guided acoustic waves. The signal is propagated through the specimen in a single sided transmission mode setup. During the test, both strain gage values and the nonlinear ultrasonic parameter, SPC-I values are continuously monitored simultaneously. The results obtained from the nonlinear ultrasonic NDT measurements are compared with the experimental data obtained from the strain gage to check if the technique is robust and reliable enough for qualitative inspection of welds.
Guided acoustic wave techniques have been found to be very effective for damage detection. In this investigation Lead Zirconate Titanate (PZT) transducers are used to generate guided acoustic waves for structural health monitoring of a variety of composite specimens. Multiple sets of composite plate specimens are inspected for impact induced damage detection using PZT transducers. Composite samples are divided into two groups for comparative studies i.e. glass fiber composites and basalt fiber composites. They are damaged by impactors having different levels of impact energy. A chirp signal is excited and propagated through the specimens in a single sided excitation/detection setup to investigate the damages induced by impacts of varying intensity. Signal processing of the recorded signals for damage analysis involved both linear and nonlinear analyses. Linear ultrasonic analysis such as change in the time-of-flight of the propagating waves, Fast Fourier Transform and S-Transform of the recorded signals were tried out while the nonlinear ultrasonic analysis involved the Sideband Peak Count or the SPC technique
Lead Zirconate Titanate (PZT) transducers are commonly used to generate guided acoustic waves for health monitoring of structures made of isotropic and anisotropic materials. Therefore, characterization of PZT transducers is very important not only for reliability but also for the accuracy of data. In this research, Scanning Acoustic Microscopy (in reflection mode) at 30 MHz excitation frequency is conducted for determining the quality of disc type guided wave transducers. Multiple samples are scanned but only four transducers are selected for further investigation. Guided waves are dispersive in nature and multiple guided wave modes can coexist at single frequency. It has been already reported in the literature that good bonding condition between transducer and testing material is very important to restrict other factors that can affect the strength of recorded signals. Chirp signal is excited in the specimen in a single sided excitation/detection setup to investigate the effects of transducer quality on monitoring plate like structures. Sideband peak count technique is used for comparative study of transducers.
Ultrasound (US) is a widely used modality for medical imaging, since it is non-invasive and relatively inexpensive. The ability of US imaging to detect internal structures, like tissue interfaces or lesion sites makes it a promising candidate for dental imaging. So far, the inherent technical difficulties of US imaging in tissues and organs with very heterogeneous (acoustic) properties and limited access have prevented its widespread use. In this study, we characterized the acoustic properties of sectioned teeth by scanning acoustic microscopy in reflection and transmission modes. The spatial distribution of sound velocity was measured in sections of extracted human teeth by use of a scanning acoustic microscope (SAM). Freshly extracted teeth were fixed in 4% formaldehyde solution and embedded in a polymer block (PMMA). Sections of approximately 1 mm thickness were cut along the coronal-apical axis. Radio frequency (RF) data of teeth were collected in a scan region of 15 × 15 mm2 by a SAM operating at 30 MHz with a lateral step size of 50 µm and a sampling rate of 500 MSa/s. Sound velocity was determined from the time resolved reflection and transmission signals. Values for sound velocity from transmission mode were about 20% lower than that from the reflection mode, if thickness information from reflection mode was used. If thickness was determined from the transmission mode, sound velocities from transmission were very close to those obtained from the reflection mode. Transmission mode is less sensitive to artifacts caused by the inclination of the specimen.
In recent years, ultrasonic guided waves gained attention for reliable testing and characterization of metals and composites. Guided wave modes are excited and detected by PZT (Lead Zirconate Titanate) transducers either in transmission or reflection mode. In this study guided waves are excited and detected in the transmission mode and the phase change of the propagating wave modes are recorded. In most of the other studies reported in the literature, the change in the received signal strength (amplitude) is investigated with varying degrees of damage while in this study the change in phase is correlated with the extent of damage. Feature extraction techniques are used for extracting phase and time-frequency information. The main advantage of this approach is that the bonding condition between the transducer and the specimen does not affect the phase while it can affect the strength of recorded signal. Therefore, if the specimen is not damaged but the transducer-specimen bonding is deteriorated then the received signal strength is altered but the phase remains same and thus false positive predictions for damage can be avoided.
Applicability of specific Lamb wave modes for delamination detection and quantification in a laminated aluminum plate is investigated. The Lamb modes were generated in the plate using a broadband piezoelectric transducer structured with a rigid electrode. Appropriate excitation frequencies and modes for inspection were selected from theoretical dispersion curves. Sensitivity of antisymmetric and symmetric modes for delamination detection and quantification has been investigated using the Hilbert–Huang transform. The mode conversion phenomenon of Lamb waves during progressive delamination is observed. The antisymmetric mode is found to be more reliable for delamination detection and quantification. In this investigation, the changes in the phase of guided Lamb wave modes are related to the degree of delamination, unlike other studies, where mostly the attenuation of the propagating waves has been related to the extent of the internal damage, such as cracks and corrosions. Appropriate features for delamination detection and quantification are extracted from the experimental data.
The newly-developed StifPipe® is an effective technology for repair and strengthening of existing pipes and culverts. The wall of this pipe consists of a lightweight honeycomb core with carbon or glass fiber reinforced polymer (FRP) applied to the skin. The presence of the hollow honeycomb introduces challenges in the nondestructive testing (NDT) of this pipe. In this study, it is investigated if guided waves, excited by PZT (Lead ZirconateTitanate) transducer can detect
damages in the honeycomb layer of the StifPipe®. Multiple signal processing techniques are used for in-depth study and understanding of the recorded signals. The experimental technique for damage detection in StifPipe® material is described and the obtained results are presented in this paper.
Nondestructive measurement of the concrete strength is an important topic of research. Among different nondestructive
testing (NDT) methods the ultrasonic pulse velocity (UPV) technique is the most popular method for concrete strength
estimation. While measuring concrete strength by this method almost all researchers have neglected the effect of applied
stress or load on the concrete member. In this investigation attempts were made to properly incorporate the effect of the
applied load on the strength prediction of concrete specimens from UPV value. To achieve this goal, 4 groups of
concrete specimens with different values of final strength were made. Materials used for making cylindrical specimens
of 3 inch diameter and 6 inch height included regular Portland cement, water and two types of aggregate - fine and
coarse. After applying the load on the specimen in multiple steps – up to 70% of its failure strength fc'- the time of flight
(TOF) value was measured for every loading step. The recorded results showed that applied load on the member has
significant effect on the measured UPV value on concrete specimens. Therefore, to find the strength of the concrete from
the UPV value, the applied load on the sample should be considered as an important factor that cannot be neglected.
Investigations with the aid of longitudinal guided waves in cylindrical structures have been regularly carried out for nondestructive
evaluation (NDE) and structural health monitoring (SHM). While earlier works concentrated on the
amplitude reduction of the propagating waves due to structural anomalies in this work the change in time-of-flight is
investigated. Longitudinal (axisymmetric) modes are excited by a PZT (Lead Zirconate Titanate) transducer for detection
of any fluctuation or change in the surface of a steel pipe. Propagating waves are analyzed after proper signal processing.
To observe the small change in TOF due to lamination on the surface of a steel pipe, cross-correlation technique is used
to attain a higher temporal resolution. The experimental technique is discussed and the obtained results are presented in
this paper.
Glass fiber reinforced cement (GRC) is a Portland cement based composite with alkali resistant (AR) glass fibers. The
main drawback of this material is the ageing of the reinforcing fibers with time and especially in presence of humidity in
the environment. Until now only destructive methods have been used to evaluate the durability of GRC. In this study
ultrasonic guided wave inspection of plate shaped specimens has been carried out. The results obtained here show that
acoustic signatures are capable of discerning ageing in GRC. Therefore, the ultrasonic guided wave based inspection
technique is a promising method for the nondestructive evaluation of the durability of the GRC.
KEYWORDS: Signal detection, Transducers, Aluminum, Wave propagation, Ferroelectric materials, Signal to noise ratio, Acoustics, Sensors, Signal processing, Fourier transforms
In acoustics, Lamb waves are extremely useful for damage detection in sheet materials and tubular products. Among
variety of techniques for the generation of lamb waves, lamb waves are detected using contact piezo electric transducers
mounted on an aluminum sample. For this task, two pairs of transducers were introduced where each pair mounted on
both surfaces of the sample. Mode selective excitation technique is used and two pre-amplifier circuits served as a part of
the signal detection. For this application and more precisely with low frequency excitation signal, orthogonal zero order
modes are observed in a high resolved fashion in aluminum sample of 1mm thickness. Principles of the developed
method together with instrumental details are discussed.
Based on the lattice dynamics approach the dependence of the time-of-flight (TOF) on stress has been modeled for
transversal polarized acoustic waves. The relevant dispersion relation is derived from the appropriate mass-spring model
together with the dependencies on the restoring forces including the effect of externally applied stress. The lattice
dynamics approach can also be interpreted as a discrete and strictly periodic lumped circuit. In that case the modeling
represents a finite element approach. In both cases the properties relevant for wavelengths large with respect to the
periodic structure can be derived from the respective limit relating also to low frequencies. The model representing a
linear chain with stiffness to shear and additional stiffness introduced by extensional stress is presented and compared to
existing models, which so far represent each only one of the effects treated here in combination. For a string this effect is
well known from musical instruments. The counteracting effects are discussed and compared to experimental results.
Mode selective excitation and detection together with chirped excitation and digital pulse compression is employed to
study the variation of the time-of-flight (TOF) of Lamb waves. The acoustoelastic coefficients for the variation of TOF
depend not only on the actual modes but also on the actual frequency or center frequency of the observed propagating
wave. The modes are selected from dispersion relations obtained by appropriate modeling. To allow a continuous and
monochromatic variation of the load, specially designed apparatus has been designed minimizing the disturbing
influence of static and dynamic friction, generally a demerit in the standard force exerting hydraulic equipment. The
possibility of delicate maneuverability of force application with minimal deviation with selective excitation and detection
of Lamb wave modes lead us to the observation of positive and negative acoustoelastic coefficients and dependencies of
these coefficients on applied stress with respect to central frequency are discussed.
Acoustic bulk waves were excited by local electric field probe in an anisotropic piezo-electric crystal Lithium Niobate
(X-cut). A narrow pulse with a width of 25 ns was used for excitation to obtain wide frequency content in the Fourier
domain. A wide spectrum ensures metamorphosis of bulk waves into Lamb waves for scan lengths comparable to the
involved wavelengths. The low frequency content experiences multiple reflections from the two surfaces of the plate and
disperses along the propagation direction. Acoustic bulk wave's evolution and transformation to Lamb waves are
illustrated and explained with the aid of the Lamb wave dispersion phenomenon. The holographic images in the Fourier
domain exemplify the metamorphosis of waves during propagation following the excitation at an approximate point
source.
Transducer arrangements including specially designed electronic drive and detection circuitry are presented, suitable to
distinguish between the orthogonal symmetric and anti-symmetric Lamb wave modes. Whereas transducers mounted on
both surfaces have already been introduced for this task, novel schemes based on transducers mounted single sided can also be exemplified in combination with advanced electronic schemes providing alignment with respect to the orthogonality of the separated modes. Detail of the developed scheme is exemplified together with experimental results which are compared to the expectations based on established modeling.
With the aid of phase contrast acoustic microscopy, the material properties related to mechanics including the speed of
ultrasonic waves can be determined. For this purpose the observed variation of the magnitude and phase with the
variations in the thickness of the sample in transmission is complemented by modeling in reflection. The later relates to
the observation of interference. In the application presented here involving acoustical waves, also time resolved
generation and detection is employed to suppress interferences for sufficiently extended objects. This allows the
determination of the desired mechanical properties by first arrival techniques. Both methods, interference and first
arrival, are presented and discussed. Applications involve also observations on microscopic scales with a lateral
resolution of 1 μm. Some of the principles involved for modeling at the resolution limits are exemplified here also on larger scales to demonstrate the reliability of the developed schemes.
On the basis of first principle approaches as used for lattice dynamics basic features of the dependence of the time-offlight
of acoustic waves on elongation under stress are treated and exemplified for a linear chain. The chain is
constructed from point masses connected by mass free springs acting instantaneously. The microscopic approach is used
to exemplify the nature of the effects involved in stress or load detection by monitoring the time-of-flight of ultrasonic
waves. Whereas the effects caused by anharmonicity lead to an increase in the monitored time-of-flight, tension can also
lead to a decrease if geometric effects are present, leading to a stiffening under tension. In the absence of geometrical
stiffening, which is not present in a linear chain for longitudinal polarized waves, the time-of-flight in a harmonic chain
with forces transferred instantly is independent of tension.
Due to the dependence on a limited amount of parameters, the dispersion relations of Lamb waves can be presented in a generalized way. This is exemplified for the different established typical representations. Special attention is given to the representation of the momentum on energy, which is well suited to discuss basic features since energy as well as momentum is the properties which are strictly conserved in loss free homogeneous materials. Representations involving the phase and group velocity are discussed. Features related to level crossing of interacting modes and relations to basic mechanical properties especially relevant to Lamb waves are included in the presentation and discussion.
Excitation and detection of acoustic waves in piezoelectric materials relies on a gradient in the piezoelectric properties
respectively a gradient in the electric field. The relatively weak coupling is usually enhanced for established practical
applications by mechanical, geometrical and electrical resonances. The geometrical resonances, as present for the
commonly used inter digital transducer (IDT), lead to limitations concerning the spatial and temporal resolution that can
be achieved with such devices. Concentration of the electric field by geometrical means and point like conversion at the surface of piezoelectric materials is the basis for the novel scheme presented here. The principles of the developed method together with instrumental details are discussed. Applications involving two dimensional imaging with time resolved recording for each pixel of the image for phase and magnitude of the transfer and echo signals are presented.
In introductory and even some advanced textbooks covering ultrasonic transducers including piezoelectric discs, the
transducers used for excitation are normally introduced as electrically driven mechanical oscillators operated reversely
for detection. A refined treatment based on original work from the early 60's of the last century demonstrates that even
in this simple case, electromagnetic-mechanical coupling is restricted to interfaces with the volume of transducer discs
operating in part as inertial mass, which can also be provided by suitable backing with improved results. Geometrical
effects in combination with the oscillating masses lead to resonances of the transducers limiting the applications. Thin
transducer discs or film transducers, which are in comparison to the oscillating masses in the generated or detected
acoustic waves approximately mass free, can be operated such that inertial effects in the transducer are reduced
respectively almost avoided. Even though such transducers are available on a commercial basis and are well introduced
for the generation and detection of Lamb waves, the basic underlying principles are usually not highlighted. These
effects are experimentally demonstrated and compared to expectations based on basic principles. Schemes suitable to
overcome bandwidth restrictions given by geometrical effects are discussed and an application of wideband transducers
for Lamb waves used for stress detection is exemplified.
The detection of stress in bolts based on acoustic bulk waves of longitudinal and transversal polarization is well
introduced and respective detection schemes are commercially available. Whereas the time-of-flight of bulk waves
observed for detection varies under stress due to non-linear elastic properties, 1- or 2-dimensionally guided waves can in
addition and for suitable modes even be dominantly influenced by geometric effects. Even though geometric effects are
well known and used for example to tune string instruments, little if any attention has so far been given to similar effects
for Lamb waves and other guided modes. The basic effects including anomalous stress dependencies if compared to bulk
waves are presented and discussed including a comparison to expectations based on analytical modeling. Novel detection
schemes including developments suitable for in-flight detections of stress in structural components of aircrafts are
demonstrated.
The determination of the velocity of sound for small objects suffers from limited resolution concerning as well the
determination of the extension along the path of the sound waves as the determination of the time of flight. Imaging of
planar objects with a wedge shaped boarder allows imaging in transmission with no object and the full object in the path
of the acoustic waves in a continuous manner. Such phase tracking available by PSAM can be used to determine the
variation of the time-of-flight with ultimate resolution. Furthermore, for a coupling fluid with a speed equal to the speed
of the object under study, the extension of the object does not contribute to the result. Similarly for coupling fluids with
sound velocities close to the one of the object under study the error concerning the extension which can be substantial for
microscopic objects is reduced and can be minimized by selection of suitable fluids. The method is demonstrated and
application involving different objects and fluids are demonstrated.
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